2-komponen polyurethane low pressure machine, foaming and pouring machine

Pu foam machine for mattress

Deskripsi Produk Rinci


EMM series 2-component elastomer casting machine, dosing machine, mixing machine

1. Ringkesan:

Mesin PU casting injeciton kami yaiku perusahaan sing ngetutake produk teknologi maju internasional, ngimpor bagian mesin utama saka negara manca lan merek terkenal. Mulane, kinerja teknis lan safety peralatan wis tekan tingkat lanjut saka produk padha periode padha ing luar negeri.

Mesin iki digunakake kanggo ngasilake produk polyastethane elastomer casting kang nggunakake MOCA lan materi liyane minangka extender chain, kayata roller gluing, pad, roller kanggo panggunaan lift lan produk sing kaku lan bisa nyipta defoaming pra-polimer lan vakum ing mesin iki.

Pola PU sing beda bisa diganti kanthi cepet kanggo ngasilake CPU bahan-bahan sing beda.

2. Paraméter utama lan dhèskripsi kanggo peralatan

2.1 Tipe: PU CASTING MACHINE WITH MULTI-COMPONENT (pilihan)

2.2 Sistem foaming sing cocok: Produk elastomer

2.3. Viscocity (cps):

A (POLYOL utawa pre-polimer): ~ 4000mpa.s (45 ℃ -100 ℃)

B (MOCA): 10 ~ 1000 mpa.s (130 ℃)

2.4 Pouring output: 2-10 kg / menit (100: 14), total 5 skala kanggo opsi

Rasio campuran bisa diatur: 100: 6 ~ 100: 20 Ana sawetara bobot bobot yen bobot materi mentah lan rasio campuran saka bahan mentah beda.

Option: Komponen liyane bisa ditambahake kanggo pigmen utawa panggunaan agen.

3.Teksincal gambaran:

3.1 Tangki (A, B, Tank)

Material saka Tank: Stainless steel AISI 304

Kanthi jaket pemanas

Max kapasitas: A220L B60L

Kapasitas migunani: A160L, B45L

Sistem pemanas: Oil recirculation

Periksa suhu: Sensor PT100.

Max Temp: 130 ℃

Toleransi ing nyekeli suhu: Ing +/- 1,5 ° C

Mixer: Bahan baja tahan karat, tipe jangkar

Kacepetan nyampur: Adhedhasar macem-macem bahan mentahan

Jendhela pengawasan: Jendhela kaca ing awak tank

 

Option: Electrical inductor

Sistem tambahan:

Sistem vakum

Sistem pengisian nitrogèn

Vacuum meter

Sistem pengisian bahan baku

Uap bahan baku nyerap sistem

Sistem bongkar bahan mentah


3.2 pipa

Material: PTFE dikukuhake stainless steel karo bolong

Sistem pemanas: OIL pemanasan

Mekanisme tekanan maksimal: 20 bar

Max Temp: 130 ℃

Toleransi ing nyekeli suhu: Ing +/- 1 °

Pipa insulasi fleksibilitas sing dhuwur iki bisa njamin konsistensi suhu ing sakabeh pipa.

3.3Moder sistem (A, B, komponen)

Pompa pameseran: Pompa Gear saka Jerman

Kapasitas pengiriman metering pump: A 40cc / r, B 6cc / r

Filter-filter: Luwih nyaring permukaan Stainless steel 304.

Motor: Konverter sesuai karo tachometer lan motor kanggo ngontrol kacepetan aliran.

Kabeh sistem metering lan fliters tetep ing ngisor tank lan ing panas

The measurement system and filter in ovens, insulation material below. This design method can be pressurized tank in the wrong circumstances, to maintain sustained and steady output of raw materials; and keeping the consistency of the temperature. Computer will be set to control output of the wheel pump. This control system can ensure that the output of raw materials in the setting value of + / - 0.3% .

3.4 Nyampur sirah

Material: Dhuwur kekuatan paduan

Kacepetan: 0.0 nganti 6500 rpm.

Pemanasan: Panyimpenan listrik independen. Nggabungake kanthi cocog campuran kanthi motor

Pemeriksaan suhu: Sensor termal.

Toleransi ing pangopènan suhu: +/- 1 ° C

Motor: Motor listrik, dikontrol dening konverter frekuensi.

Desain sirah sing unik karo desain sirkulasi kita nduweni fitur ing ngisor iki: Bisa njamin akurasi kecepatan, lan ing kecepatan banget saka campuran bahan baku campuran; supaya prepolymer ora nimbulaké karusakan meksa kanggo sifat.

Digawé saka sistem segel mekanik khusus sing digawe ing sirah nyampur uga bisa nyebabake anti-tekanan dhuwur, nalika ngukur sistem integritas.

Desain unik saka ruang campuran bisa dibersihake kanggo njamin gampang digunakake lan kesel.

 

3.4.1 Injectors for A, B,

Bahan: kekuatan paduan dhuwur

Sistem injeksi: meksa injeksi bebas saka siji liyane

Sistem pemanas: pemanasan listrik bebas

Sistem pengukuran suhu: Sensor termal PT100

Kesalahan suhu: kontrol +/- 1 ° C

Each injection pressure control is independent of each other, can be adjust alone pressure casting and recycling pressure. The loop injection pressure will

4.Pilihan: Alat pendesain lan sistem injeksi: kanggo warna, foaming agent lan agen aditif lan liya-liyane

Pump: Gear Pump

Ketepatan pengukuran: 0,3%.

Aliran mili: 0.006-0.06L / min

Ketepatan pengukuran: 0,3%.

Cek tekanan: Tekan transducer.

Kapasitas tank: 0.6L / 2L

Motor: Listrik diatur dening mesin.

Injeksi: Siji kanggo saben tambahan kanthi tekanan injeksi sing luwes.

4. Sistem cleaning

Tank: 20L Stainless steel

Kontrol Cairan: Jendela kaca visual

Peralatan elektronik warning warning posisi (OPTION)

Injeksi: Nimbulake bahan mentah kanggo nyampur sirah kanthi langsung

Kacepetan mlaku lan sirkulasi solusi pembersih, udara, sirah sing nyampur yaiku sistem kontrol independen, iki bisa nyebabake efek pembersihan akselerasi.

Kanggo ngoptimalake ngurangi konsumsi cleaning, setelan saben komponèn bisa dadi prosedur sing luwih dhisik. Mesin casting Setelan nalika dumadakan kélangan daya ing piranti pembersih darurat buatan. Solusi pembersih kudu nggunakake pelarut sing ora gampang bakar, kayata: DBEMC

5.Electric Board and software

Desain tampilan elektronik miturut kriteria EC.

Perangkat Lunak: Sistem lunak bisa ngontrol mesin supaya bisa digunakake lan ing kontrol mesin siyaga.

Data ing antarmuka panganggo miturut prosedur ing ngisor iki:

* Working state real

After all the machine on real-time parameters can be displayed on the interface, such as temperature, pressure, pumping and mixing speed, security levels, alarm conditions and other procedures set by the parameters must be displayed.

* Program desain formula

Setelan utama lan nyimpen antarmuka rumus (kedalaman, suhu, tekanan, dll). Kanggo saben formula bisa disetel lan nyimpen 20 subroutine, subroutines iki bisa mbuwang sing paling cedhak langsung metu.

* Antarmuka kalibrasi

Antarmuka iki utamané dipigunakaké kanthi otomatis mbenerake saka telung panganggone sing beda-beda, dening sawijining balancer kanggo nemtokake kualitas.

The software also include some other systems, such as casting machine maintenance control, work time, data statistics and alarm records. Computer software must pass a set of passwords or keys in order to start, this can guarantee the authorized person is different for different levels of machine control.

Ukuran 6.Machine

Dhuwur: 1,600mm

Panjang: 2000mm

Jembar: 2,200mm

Length of injection handle: 1,300mm

Bobot: 1,500kgs

Istilah panyimpenan:

Pompa vakum: 40m3 / h

Air kompress: Udhara udhara 5/7 bar

Kapasitas mili:> 5 Nm3 / jam

Daya: 220V / 380V - 50 Hz (3P + N + T)

Lingkungan instalasi: Ora nginstal ing bengkel apa wae bledosan